MIXING, GRANULATING AND DRYING IN COMBINATION
Conta Blending system has replaced completely the conventional blenders like 'V' shape / Double cone or Ribbon type. It is a latest cGMP concept with an emphasis on the dust free transfer of powders and granules at different stages from sizing / dispensing to compression / filing of Tablets or Capsules.
The process involves collecting the sized granules in a Container, wheeling it to the Blender, engage the same with clamping system, lift and tumble for the prevalidated time in set number of rotations. Tapasya developed “CONTA” based on Pharma industries feedback on its Cage Blender which still is a market leader in this segment
Conta Blender has a flexibility of Batch Volume. Varying size of containers can be mounted on a drive console which is equipped which clamping cage. Batch size variation achievable in 500 Kg. Model for example, is from 75 Kg. to 500 Kg. using two different sizes of containers
- Highly effective for low volume active blending with as low as 1 % active
- Processing of different sizes of production batches in single equipment with scale up data.
- Dust-free operation in solid dosage processing area.
- No risk of De-blending on extended processing.
- Containerised transfer of processed material avoiding manual scooping.
- No Cleaning down time as the product container is mobile.
- Blending of dry powder for capsules.
- Blending of dried granules for tablets.
- Closed system containment of processed powders/granules.
- Single step transfer from Drying to Compression / Filling equipments with reduced material handling.
- Pressure-surge-resistant design up to 12 bar for the mixer granulator
- Top spray-/ tang-spray -/ Wurster processes in the fluid bed
- Containment design for highly active substances
- Comprehensive component program for handling and product preparation
- Qualification performance compatible with pharmaceutical guidelines
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |
| Unit | Size | |
|---|---|---|
| Typical batch sizes | kg | 5-56 |
| Dimensions (WxDxH) | mm | 1250 x 1250 x 1950 |